- Off center Two piece / Three Piece design uses of advanced spiral wound Graphoil gasket
- Full Bore body, avoids clogging and ensures smooth flow when handling slurries and solid.
- Design in compliance with ASME B16.34 / BS5351
- Duel stem bearing design reduces side thrust effect on stem, ensure uniform torque and smooth operation.
- Superior ball & seat finish to 5 RMS
- Body and seats lapped and matched optimum performance.
- Unique seat spring loading to assure zero leakage at low pressures
- Blowout proof stem
- Low emission packing
- Lapped stellite thrust-washer lapped with valve body to provide smooth rotation reduced leakage
- All valves with graphite packing and backup seal, and valves are fire-safe tested.
- Advanced HVOF & Plasma spray trim coating with hardness more than 60 Rc
Stem Design Features:
- Full guided stem, by bimetallic gland bearing
- Extended stem
- Double packed stuffing box design
- Antistatic- Design
- Class IV
- Class VI also available
Actuator mounting flange:
- DIN/ISO 5211
SANKEY METAL SEATED BALL VALVE
Metal to Metal Seating
The ball and the seat rings are hard-faced on the sealing areas by using different coatings selected upon the service conditions i.e. Electro-less Nickel Plating, Stellite hard facing, Chromium Carbide and above all Tungsten Carbide which assures, per our experience, the best results in most applications. The sealing is assured by true metal to metal contact between the two hard-coated surface. Each coating is applied per specific methodologies, i.e. Tungsten Carbide is applied by high velocity detonation gun.
The stem is independent from the ball and is a blowout proof design. The stem seals are designed per the service conditions, i.e. for high temperature valves (above 250 degC) stem seals is composed of loaded graphite packing. Valves for high temperature conditions are designed with extended stem to maintain the maximum sealing capacity of the packing.
|TYPE :||Two Piece Flanged End|
|PORT :||Full & Regular (Reduced) Bore|
|SIZE :||15 mm to 250mm NB|
|Pressure Rating :||
ASME #150 PN 20
ASME #300 PN 50
ASME #600 PN 100
|Temperature Range||35 Deg C to 538 Deg C|
|Body Materials||Stainless Steel / Carbon Steel / Alloys|
|Design Standard||API 6D rev 23; ISO 17292 rev 2004|
|Face to Face Dimension||ASME B16.10 Rev 2009|
|End Flanges||ASME B16.5 2013|
|Fire safe design||API-607 Rev 2010|
|Testing||API 598 Rev 2009|
|Sour Service||NACE MOR 0175 Rev 2009|
|Documents||BS/EN 10204-3.1 REV 2004|
SANKEY designs and manufactures metal seated ball valves with high strength stainless metal seats and balls over-layed with carbides. Metal seated ball valves are required for many extreme service conditions involving abrasives, corrosives, high cycle rates or extreme temperature and pressure. These conditions require simple, well-built but rugged designs, metal seats, rigorous testing and carefully chosen materials. Valves should be tested to nationally recognized standards and, then again, with in-house methods designed to simulate the actual process conditions.
New developments in technology and our experience addressing severe service conditions have helped us to develop several lines of new products.
Valve Application: Hot hydrocarbons / scaling carbonates / fractionator bottoms /power applications / steam / catalyst withdrawal / fly ash / corrosive slurries / acidic slurries.
Areas of application: Chemical / Pharmaceutical / Food / Pharmaceutical / Petrochemical / Energy / Plastics / Oil and Gas / Cement and lubrication
Media: Bitumen Application / Fluids / Emulsion/ Syrup / Paint / Food Product (Chocolate etc.) / Granulate material / Molten Sulphur
SANKEY Jacketed Ball Valve
The usual cavity between ball and housing in non- cavity free ball valves give cause for disturbance because residual products can crystallize, polymerize and so affect the function.
- Clean, non- false product
- No sediments of expensive products in the ball valve housing
Fire-safe tested and approved SANKEY Wafer ball valves of the WF series have been tested successfully per British Standard BS 6755 and API-607.The material utilized for the soft seals in "fire-safe" valves remains dependent upon the required chemical resistance to suit the fluid, the application and operation conditions. When fire does break out, it is important that it does not spread through failures in pipe-work systems. Even under the most extreme conditions shut-off valves provide:
• Secure Operation, • Reliable Sealing in shut-off position, • Reliable Sealing to the outside.
50MM FB #150 Metal Seated
|Sr.No.||PART NAME||STAINLESS STEEL||CARBON STEEL||QTY|
|1||BODY||ASTM A351 CF8M||ASTM A216 WCB||1|
|2||END CONN.||ASTM A351 CF8M||ASTM A216 WCB||1|
|3||BALL||ASTM A276 SS316||ASTM A276 SS316||1|
|4||STEM||ASTM A479 SS316||ASTM A479 SS316||1|
|5||SEAT||ASTM 182 SS316||ASTM 182 SS316||2|
|6||SEAT RING/SPRING||GRAPHITE / INCONEL||GRAPHITE / INCONEL||2|
|11||STEM THRUST WASHER||PEEK / SS316(Hr Cr)||PEEK / SS316(Hr Cr)||1|
|13||STUD||ASTM A193 GR.B8M||ASTM A193 GR.B7||4|
|14||NUT||ASTM A194 GR.8M||ASTM A194 GR.2H||4|